■機(jī)床整體架構(gòu)采用龍門式結(jié)構(gòu),確保了機(jī)床的高剛性和高穩(wěn)定性。
■機(jī)床底座采用分離式水箱設(shè)計(jì),方便用戶清理冷卻液沉淀物質(zhì)。
■主軸往復(fù)運(yùn)動(dòng)采用高性能液壓伺服閉環(huán)控制技術(shù),往復(fù)速度可實(shí)現(xiàn)無級(jí)調(diào)速,響應(yīng)速度快。
■珩磨砂條漲縮裝置為液壓雙進(jìn)給結(jié)構(gòu),采用液壓比例控制技術(shù)實(shí)現(xiàn)壓力閉環(huán)控制。
■機(jī)床工作臺(tái)采用高精度雙工位液壓回轉(zhuǎn)工作臺(tái),單軸雙工位模式,工作輔助時(shí)間為零。
■采用高性能運(yùn)動(dòng)控制器,運(yùn)行穩(wěn)定可靠。
■集成操作平臺(tái),配置TFT彩色液晶觸控面板。專為珩磨加工定制的人機(jī)界面更具人性化。
■集中潤(rùn)滑系統(tǒng)間歇供油,延長(zhǎng)滑動(dòng)部件使用壽命。
■ Gantry frame of machine ensures high rigidity and stability. The high quality grey cast iron base has good vibration absorbing ability.
■ Machine base using separate water tank design, user-friendly coolant clean up sediment.
■ A high performance hydraulic servo technique which is a closed-loop control of position and speed is used for spindle reciprocation. Therefore infinite variable speed and quick response speed are realized.
■ Honing extension system is in hydraulic double-feed design, in which constant pressure closed-loop control is Ensured by use of proportionally controlled technique.
■ The machine table is duplex hydraulic rotary table, single axis duplex position mode, the work auxiliary time is zero.
■ The machine is controlled by high-performance motion controller, stable and reliable operation.
■ Integrated platform, with TFT liquid crystal color touch panel. The human-machine interface especially made for honing shows humanistic feature.
■ Intermittent oil lubrication system, to extend the service life of the sliding member.
液壓系統(tǒng)采用雙變量泵,主軸往復(fù)液壓控制與其他液壓控制分離,并采用油冷機(jī)強(qiáng)制冷卻,保證液壓油溫度恒定。
■Double variable pump is used in hydraulic unit. Hydraulic control of spindle reciprocation system is separated from control for other systems. Forced cooling is supplied for hydraulic unit by an oil cooler, which guarantees constant temperature oil.
■機(jī)床冷卻系統(tǒng)為循環(huán)冷卻,采用雙油箱設(shè)計(jì),磁分式紙帶過濾機(jī)兩級(jí)過濾,并使用油冷機(jī)強(qiáng)制冷卻。
■ Machine tool cooling cycle cooling system, dual fuel tank design, magnetic tape filter two-stage filtration fraction, and an oil cooler forced cooling.
■機(jī)床夾具采用上下移動(dòng)式膠套包容夾具結(jié)構(gòu),具有失壓保護(hù)檢測(cè)裝置,也可訂制油缸壓緊結(jié)構(gòu)式夾具等。
■Up and down moving chucking with inclusive rubber sleeve has voltage loss protection and detection function. Cylinder compressed type of chucking or other tailor-made types may be used.
■機(jī)床配置東京計(jì)量在線自動(dòng)測(cè)量系統(tǒng)以保證珩磨工件尺寸一致性。
■ Machine configuration online automatic measuring system from Tokyo Seimistu ACCRETECH to ensure honing workpiece size consistency.
■往復(fù)比例伺服閥由力矩馬達(dá)驅(qū)動(dòng),具有良好的動(dòng)態(tài)性能,且不受系統(tǒng)壓力的影響。
■Reciprocally proportional servo valve driven by a torque motor, has a good dynamic performance, and is not affected by system pressure.
■主軸旋轉(zhuǎn)運(yùn)動(dòng)采用伺服主軸電機(jī)驅(qū)動(dòng),可實(shí)現(xiàn)無級(jí)變速。主軸轉(zhuǎn)速通過電機(jī)編碼器檢測(cè),實(shí)現(xiàn)速度閉環(huán)控制。
■The spindle is driven by a servo motor; it rotates and outputs infinite variable speed. Detected by motor encoder, the spindle rotation is a closed-loop control.
EDHM18系列高性能珩磨機(jī) 規(guī)格參數(shù)
項(xiàng)目
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EDHM16E
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EDHM18
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EDHM18T
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珩孔直徑范圍
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Φ70mm~Φ160mm
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Φ70mm~Φ180mm
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主軸最大往復(fù)行程
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600mm
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800mm
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最大珩孔深度
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380mm
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460mm
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主軸旋轉(zhuǎn)方式
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變頻電機(jī)
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伺服主軸電機(jī)
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主軸轉(zhuǎn)速范圍
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10-300r/min
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主軸往復(fù)形式
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液壓伺服開環(huán)控制
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液壓伺服閉環(huán)控制
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主軸往復(fù)速度
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2.5-30m/min
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珩磨頭進(jìn)給方式
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液壓比例定壓雙進(jìn)給
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粗精進(jìn)給推桿最大行程量
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30mm
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工作臺(tái)驅(qū)動(dòng)方式
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液壓轉(zhuǎn)臺(tái)/電動(dòng)轉(zhuǎn)臺(tái)/自動(dòng)線
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移動(dòng)工作臺(tái)/自動(dòng)線
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工作臺(tái)工位數(shù)
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轉(zhuǎn)臺(tái):2 自動(dòng)線:1
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可編程多工位
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工作臺(tái)分度時(shí)間
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液壓轉(zhuǎn)臺(tái):4.5s / 電動(dòng)轉(zhuǎn)臺(tái):2.81s
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可編程
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工作臺(tái)定位精度
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液壓轉(zhuǎn)臺(tái):±4“ / 電動(dòng)轉(zhuǎn)臺(tái):±30”
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0.01mm
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工作臺(tái)尺寸
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Φ650mm
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Φ720mm
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400X1000mm
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加工精度
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圓柱度:≤0.01mm ,粗糙度:Ra0.2 μm
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電氣控制系統(tǒng)
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歐姆龍PLC
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西門子運(yùn)動(dòng)控制器
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液壓系統(tǒng)
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11KW雙聯(lián)變量泵,配油冷機(jī)
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冷卻系統(tǒng)
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分離水箱、磁輥紙帶兩級(jí)過濾恒溫冷卻系統(tǒng)、配油冷機(jī)
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潤(rùn)滑系統(tǒng)
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集中定量自動(dòng)潤(rùn)滑
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氣動(dòng)系統(tǒng)
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標(biāo)準(zhǔn)氣動(dòng)控制系統(tǒng),配空氣過濾裝置
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測(cè)量系統(tǒng)
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國(guó)產(chǎn)量?jī)x
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日本東京量?jī)x,在線測(cè)量
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珩磨頭及珩磨連桿
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雙進(jìn)給珩磨頭,珩磨砂條漲縮壓力分級(jí)可控
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珩磨夾具
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上下移動(dòng)式膠套包容夾具,可選配下壓式油缸
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夾具夾緊方式
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通過氣動(dòng)三通閥控制冷卻液由膠套夾緊,選配油缸壓緊
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冷卻閥控制方式
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氣動(dòng)三通閥控制打開關(guān)閉
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機(jī)床防護(hù)
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全封閉式防護(hù)罩
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工作燈
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節(jié)能型機(jī)床工作燈
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機(jī)床噪聲
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<75db
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機(jī)床顏色
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機(jī)座:深灰色、其他:白色
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機(jī)床總功率
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30KVA
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機(jī)床凈重
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約9500KG
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機(jī)床外形(長(zhǎng)×寬×高)
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1760×2450×5665 mm
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